Case Study

Cost-Reduced Avionics Module Manufacturing: CAP

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The original unit’s design became obsolete naturally with the passage of time, but replacement systems are needed to sustain an aging fleet and keep helicopters flying.

The Solution

The Caution Advisory Panel (CAP) is a dashboard display avionics module for the Black Hawk Helicopter, providing important helicopter status information to pilots. The CAP system contains custom circuit cards and fabricated mechanical parts.
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The Outcome

Battelle manufacturing produces the reverse engineered and redesigned replacement CAP units at much lower cost than the predecessor design and technology. This happens with improved reliability and while filling varying customer orders – in all delivering thousands of tested and qualified avionics.
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With over 90 years of research and development experience, Battelle supports all areas of industry with intellectual property licensing focused on bringing our cross-disciplinary expertise to meet our clients' most difficult challenges.

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